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Basic Peer-to-Peer Communication False Detection of Link Failure with Potential for Shutdown of Trusted Controllers

Basic Peer to Peer Communication False Detection of Link Failure with Potential for Shutdown of Trusted Controllers
Product Safety Group
1201 South Second Street
Milwaukee, WI USA 53204
productsafety@ra.rockwell.com
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PRODUCT NOTICE
Notice of Potential Product Concern
Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns.
Basic Peer-to-Peer Communication False Detection of Link Failure with Potential for Shutdown of Trusted Controllers
Reference: 2021-02-004 Date: February 2021
This Product Notice informs you of a potential anomaly that exists with firmware for the Trusted® T8111 and Trusted 8110 processor modules. Basic peer-to-peer timeout values can expire within one application cycle and recover on the following application cycle.
This shutdown can be initiated when the input refresh status variables are set FALSE, this can occur in an individual Slave controller or in a Master controller. The peer-to-peer status signals immediately recover, but not before trip signals are initiated as if the peer-to-peer connection to the systems sourcing those trips had been lost.
Trusted T811X
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– Product Identification –
The affected product is firmware versions up through 4.000 for Trusted processors, catalog numbers:
• Trusted T8111C
• Trusted T8110*
Product and firmware version information may also be obtained electronically over a network connection. Refer to Rockwell Automation Knowledgebase Article ID 61300, Analysis Tool for Trusted Systems, for additional information.
Trusted T811X* Product Label
– Description –
An anomaly exists where the basic peer-to-peer timeout values can expire within one application cycle and recover on the following application cycle. This however can be long enough for link failures and data timeouts to be reported. If a multi-SIS controller architecture is configured to fail safe on loss of communications AND has a single SIS controller managing the entire basic peer-to-peer network, then this anomaly can result in shutdowns being initiated.
– Temporary Workarounds –
• For Simplex link applications – This workaround assumes that the “input refresh status” variable (see example below) is used in the application to initiate a trip, in accordance with the guidance provided in Table 21 of ICSTT-RM454). This variable (on each sxp2p_i board) is ‘locked’ and set TRUE (i.e., force this status variable healthy), then this will prevent the application generating a shutdown condition should this reported anomaly occur.
Trusted Catalog Number Location
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• For Redundant link applications – This workaround assumes that the “input refresh status” variable is used in the application to initiate a trip (logically AND ’ed with its parallel input refresh status variable for redundant link configurations), in accordance with the guidance provided in Table 21 of ICSTT-RM454). These variables (on each pair of sxp2p_i boards) are ‘locked’ and set TRUE (i.e., force these status variable healthy), then this will prevent the application generating a shutdown condition should this reported anomaly occur.
Example:
– Correction –
Correction requires updating product firmware to a later version. Rockwell Automation is working on a corrected version of firmware and will release it to the Rockwell Automation Product Compatibility and Download Center (PCDC) in the future. If you would like to receive a notice when this version is released, a link is provided at the end of the Knowledgebase article for this Product Notice.
Important: Correction requires a customer installed firmware update that will be available from the PCDC site. Controller hardware may not be returned for update for this notification. Upon installation of the corrected firmware, the workaround noted above must be removed.
– Requested Customer Action –
Rockwell Automation requests you take the following actions:
• Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance.
• Until corrected firmware is available and can be downloaded and installed, follow the recommendations in the Temporary Workaround section of this notification.
• If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect℠ support contracts should reference this Product Notice when calling.
• Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer.
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The most current version of this Product Notice is posted on the Rockwell Automation Support Center, https://www.rockwellautomation.com/en-us/support/knowledgebase.html, as ID number PN1552. Additional languages may also be available at the end of this article attached as downloadable PDF documents.
If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units.
We appreciate your immediate cooperation. If you have any questions, please contact us.
Sincerely,
ROCKWELL AUTOMATION
You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Search Knowledgebase – Get Answers link. Sign in with your TechConnect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
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4000Appendix A
Regional Technical Support Information
The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location by going to the Rockwell Automation Knowledgebase as https://rockwellautomation.custhelp.com. Click on Contact Us → Phone, and then enter your location information. If you have a TechConnect℠ support contract, please use the telephone number supplied to you with the contract.
Region / Country
Phone Number ( ) International Code
Region / Country
Phone Number ( ) International Code
Asia/Pacific
Europe
Australia
1 800 762 593
Austria
(49) 211 41553 664
China
400 620 6620
Belgium
(32) 2 716 8411
Hong Kong
+852 2887 4666
Czech Republic
(420) 28401 5911
India
1 800 2000 121
Denmark
(45) 43 466 006
Japan
03 3206 2785
Finland
(358) 958 447 419
Korea
(82) 2 2188 4400
France
(33) 825303132
Malaysia
1 800 80 4851
Germany
(49) 211 41553 664
New Zealand
0800 27 27 25
Hungary
(420) 28401 5911
Taiwan
080 902 0908
Ireland
(44) 01908 635245
Thailand
(66) 2936 1500
Italy (Brescia, Milano e Padova)
(39) 199 11 99 00
Caribbean
Italy (Bologna,Firenze,Napoli, Roma e Torino)
(39) 199 11 99 22
All Countries (English)
(1) 440 646 3223
Morocco
(33) 825303132
All Countries (Español)
(1) 440 646 3650
Netherlands
(31) 10 266 55 80
Central America
Poland
(48) 22 32 60 707
Argentina
800.666.0320
Portugal
(1) 440 646 3223
Belize
(1) 440 646 3650
Slovakia
(420) 284015911
Bolivia
(54) 800 10 0632
Spain
(34) 902 30 93 30
Brazil
(55) 11 5189 9500
Sweden
(46) 46 19 93 91
Chile
800.53.0012
Switzerland (German)
(41) 0844 84 84 11
Colombia
01.800.700.2107
Switzerland (French)
(41) 0844 84 84 12
Costa Rica
0800.013.1215
Switzerland (Italian)
(41) 0844 84 84 13
Ecuador
58.212.949.0611
United Kingdom
(44) 01908 635245
El Salvador
(52) 55 5246 2010
North America
Guatemala
1.800.288.0108
Canada
(1) 440-646-3223
Honduras
(52) 55 5246 2010
United States
(1) 440-646-3223
Mexico
001.888.365.8677
Nicaragua
(52) 55 5246 2010
Panama
001.800.203.3475
Paraguay
(54) 11 5554 4000
Peru
0800.535.36
Suriname
(1) 440 646 3650
Uruguay
(54) 11 5554 4000
Venezuela
800.1.00.3062