Kinetix 6200 and 6500 Safe Speed Control Module Unexpected Motion Posted on January 1, 2020 by Brandy McNeil Kinetix 6200 and 6500 Safe Speed Control Module Unexpected Motion Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT NOTICE Notice of Potential Product Concern Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns. Kinetix 6200 and 6500 Safe Speed Control Module Unexpected Motion Reference: 2020-01-001 Date: January 2020 This Product Notice informs you of a potential anomaly that exists with the Kinetix® 6200 and 6500 Safe Speed Control Modules. Under rare conditions, a short duration of unexpected motion may occur followed by a fault condition. PRODUCT NOTICE Page 2 of 7 expanding human possibility™ – Product Identification – The affected products are: Kinetix 6200 2094-SE02F-M00-S1 Sercos Safe Speed Control Module. Firmware versions through 1.050. Manufacturing date up to and including date code 2003, or third week of 2020. Kinetix 6500 2094-EN02D-M01-S1 Multi-Axis Safe Speed Control Module. Firmware versions through 3.005. Manufacturing date up to and including date code 2003, or third week of 2020. Note – If you are using an S1 (safe speed) drive, but not using the S1 functionality, you are not affected. Rockwell Automation recommends following the corrective actions in this document for possible future implementations using this functionality. Important – Product nameplates and carton labels will show the as shipped firmware release version. For installed product, the firmware may have been field updated. Prior to taking any action, you should verify the installed version of firmware using an online tool such as Rockwell Automation RSLinx®. For product still in its shipping carton, the product identification information can be found on the product’s carton label. The catalog number will be in the CAT field, the firmware revision will be in the FRN field, and the manufacturing date code will be in the DATE field. In the example shown to the left, the catalog number is 2094-EN02D-M01-S0, the firmware revision is 3.003, and the manufacturing date code is 2002, or the second week of 2020. The catalog number of this example ends in S0, which is not included in the Product Identification section. This image is provided as an example only and is not subject to this notification. PRODUCT NOTICE Page 3 of 7 expanding human possibility™ For product out of its carton, the product identification information can be found on the product’s nameplate, located on the side of the module. Note that the product must be removed to access the nameplate. The catalog number will be in the CAT NO field, the as shipped firmware version will be in the FIRMWARE VER field, and the manufacturing date code will be in the lower right corner to the left of the PLANT field. In the example shown to the left, the catalog number is 2094-EN02D-M01-S0, the firmware version is 3.003, and the manufacturing date code is 2002, or the second week of 2020. The catalog number of this example ends in S0, which is not included in the Product Identification section. This image is provided as an example only and is not subject to this notification. Important – Product nameplates and carton labels will show the as shipped firmware release version. For installed product, the firmware may have been field updated and should be verified prior to taking corrective actions. In RSLinx, the installed product firmware version can be found on the product’s Device Properties dialog, accessed by right clicking the product on the network device display, as shown above. In this example, the product is the 2094-EN20D-M01-S1 module. PRODUCT NOTICE Page 4 of 7 expanding human possibility™ The module identification information can be found on the Device Properties dialog. The product catalog number will be in the Device Name field and the as installed firmware version will be in the Revision field. In the example shown to the left, the catalog number string contains the catalog number 2094-EN02D-M01S1, or 2094-EN02D-M01-S1. The firmware version is 3.005. This product matches the product identification information shown above and is subject to this notification. – Description – A potential anomaly exists with the Kinetix 6200 and 6500 Safe Speed Control Modules. Under the following conditions, a short duration of unexpected motion may occur followed by a fault condition. Rockwell Automation analysis has determined that this anomaly can happen if the axis goes from moving to zero speed within 1 Overspeed Response Time cycle (per the drive’s safety configuration) prior to the Safe Stop 1 or Safe Stop 2 request. Important – This anomaly was found during testing. Product safety functionality is not affected by this anomaly. – Temporary Workarounds – Until corrective actions can be implemented, the following action should be taken: 1. Change the Stop Category of the drive to Safe Torque-Off. Important – The requirements to mitigate this anomaly vary by application. Contact Rockwell Automation Technical Support for application related questions. Reference this Product Notice PN 2020-01-001 when requesting support. Any temporary workarounds must be tested and confirmed prior to release to production. – Correction – Correction requires upgrading firmware. When available, product firmware may be downloaded from the Rockwell Automation Product Compatibility and Download Center (PCDC). Access the PCDC at https://compatibility.rockwellautomation.com/Pages/MultiProductDownload.aspx?crumb=112. PRODUCT NOTICE Page 5 of 7 expanding human possibility™ In the “search” field, enter the catalog number of your product. In the results list, click on the desired product or product group and then select the desired firmware from the “select a version” list. For Kinetix 6200 2094-SE02F-M00-S1 select version 1.051 or later. For Kinetix 6500 2094-EN02D-M01-S1 select version 3.006 or later. Click the “Downloads” button and then click the desired download option, Select Files or Firmware Only. Follow the instructions to complete the download and install the updated firmware. Important – Correction requires on site installation of upgraded product firmware. Hardware is not affected and may not be returned on this notification. Rockwell Automation will make corrected firmware available for a period of at least 18 months from the initial publication of this Product Notice. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance. Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document. If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect℠ support contracts should reference this Product Notice 2020-01-001 when calling. Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer. The most current version of this Product Notice is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1092769. Additional languages may also be available at the end of this article attached as downloadable PDF documents. If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. PRODUCT NOTICE Page 6 of 7 expanding human possibility™ Sincerely, ROCKWELL AUTOMATION You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Search Knowledgebase – Get Answers link. Sign in with your TechConnect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT NOTICE Page 7 of 7 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location by going to the Rockwell Automation Knowledgebase as https://rockwellautomation.custhelp.com. Click on Contact Us Phone, and then enter your location information. If you have a TechConnect℠ support contract, please use the telephone number supplied to you with the contract. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062
5069-SERIAL Compact 5000 I/O Serial Module Incorrect Firmware Posted on December 1, 2019 by Brandy McNeil 5069-SERIAL Compact 5000 IO Serial Module Incorrect Firmware Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT NOTICE Notice of Potential Product Concern Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns. 5069-SERIAL Compact 5000 I/O Serial Module Incorrect Firmware Reference: 2019-12-001 Date: December 2019 This Product Notice informs you of an anomaly that exists with the Compact 5000 I/O Serial Module, catalog number 5069-SERIAL. Product manufactured from October 10, 2019, through November 14, 2019, was shipped with incorrect firmware. Product must be returned for replacement. – Product Identification – The affected product is the Compact 5000 I/O Serial Module, catalog number 5069-SERIAL, manufactured October 10, 2019 (date code 2019/10/10), through November 14, 2019 (date code 2019/11/14). Important – Use only the catalog number and date code to identify affected product. The product nameplate and carton label will show firmware version 1.011. However, all product with a date code within the affected product range of 2019/10/10 through 2019/11/14 has the incorrect firmware version 2.001 installed and is subject to this notification. PRODUCT NOTICE Page 2 of 5 expanding human possibility™ For installed product, the product identification information may be found on the product nameplate. The catalog number is in the CAT field. The date of manufacture is in the DATE field and is of the format YYYY/MM/DD where YYYY is the year, MM is the month number, and DD is the day of the month. For example, 2019/11/10 is November 10, 2019. In the example shown at the left, the catalog number is 5069-SERIAL and the manufacturing date is YYYY/MM/DD. If the manufacturing date were between 2019/10/10 and 2019/11/14 this product would be subject to this notification. For product still in its shipping carton, the product identification may be found on the carton label. The catalog number is in the CAT field. The date of manufacture is in the DATE field and is of the format YYYY/MM/DD where YYYY is the year, MM is the month number, and DD is the day of the month. For example, 2019/11/10 is November 10, 2019. In the example shown at the left, the catalog number is 5069-SERIAL and the manufacturing date is YYYY/MM/DD. If the manufacturing date were between 2019/10/10 and 2019/11/14 this product would be subject to this notification. Installed product may also be inspected by using RSLinx. Using RSLinx on a powered network, browse to the desired 5069-SERIAL module and select the device properties. The catalog number will display in the Device Name field and the installed firmware version will display in the Revision field. In the example shown to the left, the Device Name is 5069-SERIAL and the Revision is 1.011. This product has the correct firmware installed and no action is required. If the Revision had shown 2.001, this product would be subject to the actions of this notification. PRODUCT NOTICE Page 3 of 5 expanding human possibility™ – Description – An anomaly that exists with the Compact 5000 I/O Serial Module, catalog number 5069-SERIAL. Product manufactured from October 10, 2019, through November 14, 2019, was shipped with incorrect firmware. On a small number of product firmware version 2.001 was installed instead of the correct firmware version 1.011. – Temporary Workarounds – No workaround has been identified. Affected product must be replaced. – Correction – Correction requires replacement of identified affected product. For any product matching the catalog number and manufacturing date information in the Product Identification section of this document, return the product to your local Rockwell Automation Distributor, Sales Office, or other place of purchase and request replacement product. Reference this Product Notice 2019-12-001 when requesting replacement product. This product is not available for repair or exchange. New product still within its shipping carton should be returned with the factory seals intact. Rockwell Automation will accept requests for replacement product for a period of 18 months from the initial publication of this Product Notice. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance. If applicable, contact your local Rockwell Automation Distributor or Sales Office for replacement. Make sure to reference this Product Notice when requesting replacement product. All returns should be over packed to prevent shipping damage during transit. Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document. If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect℠ support contracts should reference this Product Notice when calling. Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer. The most current version of this Product Notice is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1092645. Additional languages may also be available at the end of this article attached as downloadable PDF documents. PRODUCT NOTICE Page 4 of 5 expanding human possibility™ If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Search Knowledgebase – Get Answers link. Sign in with your TechConnect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT NOTICE Page 5 of 5 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location by going to the Rockwell Automation Knowledgebase as https://rockwellautomation.custhelp.com. Click on Contact Us Phone, and then enter your location information. If you have a TechConnect℠ support contract, please use the telephone number supplied to you with the contract. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062
AADvance Controller Sequential Function Chart Execution Error Posted on October 2, 2019 by Brandy McNeil AADvance Controller Sequential Function Chart Execution Error Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT NOTICE Notice of Potential Product Concern Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns. AADvance Controller Sequential Function Chart Execution Reference: 2019-10-002 Date: October 2019 This Product Notice informs you of a potential anomaly that exists with firmware for the AADvance controller. When using Sequential Function Charts (SFC), AND divergences in the AADvance controller may lead to unexpected execution behavior. Customers are advised to avoid the use of the AND construct until updated firmware can be applied. PRODUCT NOTICE Page 2 of 6 expanding human possibility™ – Product Identification – The affected products are AADvance controllers, catalog numbers T9110 and T9120, firmware versions 1.040.xx and prior. Firmware versions 1.040.xx and prior were released as part of S/W Issues 21 and prior. Note – Product firmware may have been upgraded in the field. For installed product, the installed firmware version should be verified using the AADvance 1715 Collection Tool prior to taking corrective action. Only product with installed firmware versions 1.040.xx and prior require corrective action. Important – Product hardware is not affected by this anomaly and may not be returned against this notification. Refer to the Corrections section of this document for firmware update information. For installed T9110 product, the product identification information may be found on the product nameplate, located on the right side of the product. The catalog number will be in the upper right corner the software issue is in the S/W Issue field. In the example shown to the left, the catalog number is T9110 and the software issue is 21. This product matches the information in the Product Identification section of this document. Prior to taking corrective action, the installed firmware version should be verified. Only product with installed firmware version 1.040.xx and prior require corrective action. For new T9110 product still within its carton, the product identification information may be found on the carton label. The catalog number will be in the CAT field and the software issue is contained in the VER field. The software issue is the numeric portion of the VER field. In the example shown to the left, the catalog number is T9110 and the version is K21. The software issue is the numeric portion of K21, or 21. This product must be firmware updated prior to installation and operation. 16119110730077 PRODUCT NOTICE Page 3 of 6 expanding human possibility™ For installed T9120 Eurocard product, the product identification information may be found on the product nameplate, located on the Eurocard connector. The catalog number will be in the top left corner and the software issue is in the SW field. In the example shown to the left, the catalog number is 9120, or T9120, and the software issue is 15. This product matches the information in the Product Identification section of this document. Prior to taking corrective action, the installed firmware version should be verified. Only product with installed firmware version 1.040.xx and prior require corrective action. For new T9120 product still within its carton, the product identification information may be found on the carton label. The catalog number will be in the CAT field and the software issue is contained in the VER field. The software issue is the numeric portion of the VER field. In the example shown to the left, the catalog number is T9120 and the version is K15. The software issue is the numeric portion of K15, or 15. This product must be firmware updated prior to installation and operation. The product identification information of these modules may also be obtained electronically using the Rockwell Automation AADvance 1715 Collection Tool. This tool may be downloaded from the Rockwell Automation Product Compatibility and Download Center (PCDC) at https://compatibility.rockwellautomation.com/Pages/MultiProductDownload.aspx?crumb=112. In the “search” field enter “AADvance 1715 Collection Tool” and select the latest version for download and installation. Use of the tool is described in Rockwell Automation Knowledgebase Article ID 68174. In the collection tool, the output will list the details for each module in the system. T9110 and T9120 modules will be shown as Processor, with the type and firmware shown in the “Currently running operational firmware” line. In the example below, the example below, the module type is 9110, or T9110, and the firmware version is 1.040.5. This product is within the firmware revisions for this anomaly and is subject to this notification. PRODUCT NOTICE Page 4 of 6 expanding human possibility™ – Description – A potential anomaly exists with firmware for the AADvance controllers catalog numbers T9110, software issues up through 21, and T9120, software issues up through 15. When using Sequential Function Charts (SFC), AND divergences in the AADvance controller may lead to unexpected execution behavior. Customers are advised to avoid the use of the AND construct until updated firmware can be applied. At this time, Rockwell Automation does not support the use of SFC in safety related applications, regardless of the version of Workbench that is used. The following is from the AADvance Functional Safety System Implementation document, chapter 4, specific to Workbench 2.x: “Language Selection … Sequential Function Chart (SFC) (not supported by Workbench 2.0 in a safety related application)” – Temporary Workarounds – Customers are advised to avoid the use of SFC when programming a safety related application. If SFC use is required, the application must be fully tested to make sure all AND constructs resolve properly. – Correction – Important – Hardware is not affected by this anomaly and may not be returned against this notification. Correction requires updating your AADvance T9110 and T9120 controllers to firmware version 1.41 or later. When available, corrected firmware can be downloaded from the Rockwell Automation Product Compatibility and Download Center (PCDC). Access the PCDC at https://compatibility.rockwellautomation.com/Pages/MultiProductDownload.aspx?crumb=112. In the “search” field, enter AADvance. Select AADvance for the T9110 and AADvance Eurocard for the T9120. Firmware correcting this anomaly will be available for a period of at least 18 months from the initial publication of this Product Notice or initial firmware posting on the PCDC. PRODUCT NOTICE Page 5 of 6 expanding human possibility™ – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance. Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document. If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect℠ support contracts should reference this Product Notice when calling. Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer. The most current version of this Product Notice is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1090854. Additional languages may also be available at the end of this article attached as downloadable PDF documents. If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Search Knowledgebase – Get Answers link. Sign in with your TechConnect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT NOTICE Page 6 of 6 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location by going to the Rockwell Automation Knowledgebase as https://rockwellautomation.custhelp.com. Mouse over Support and select Find Local Support, then enter your location information. If you have a TechConnect℠ support contract, please use the telephone number supplied to you with the contract. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062
Trusted T8311C Expander Interface Does Not Perform Hot Swap As Expected Posted on October 1, 2019 by Brandy McNeil Trusted T8311C Expander Interface Does Not Perform Hot Swap As Expected Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT NOTICE Notice of Potential Product Concern Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns. Trusted T8311C Expander Interface Does Not Perform Hot Swap As Expected Reference: 2019-10-001 Date: October 2019 This Product Notice informs you of a potential anomaly that exists with the Trusted T8311C Expander Interface. During a hot swap procedure, the module normally detects the release of the module latches indicating a pending module removal. If a second module has been installed, the system will pass control to the second module and shut down the module pending removal. On some Expander Interface modules, the release detection does not operate and the automatic hot swap does not occur. – Product Identification – The affected product is the Trusted T8311C Expander Interface with manufacturing dates from June 1, 2018 through August 21, 2019, or serial number date codes of T1806 through T1908. Product that has already been returned and updated may be identified either through the serial number or by the placement of a red dot next to the serial number on the carton label and nameplate. A listing of product within the affected date code range that has been updated as of the release of this notification is included as Appendix B of this letter. PRODUCT NOTICE Page 2 of 5 expanding human possibility™ The module identification information may be found on the module nameplate, located on the side of the module. The catalog number will be in the upper right corner and the manufacturing date code will be the first five characters of the serial number, located under the serial number bar code. In the example shown to the left, the catalog number is T8311C and the serial number is T18031001, or date code T1803. The manufacturing date of this product is prior to the affected date code range of T1803 through T1908 and would not be affected by this anomaly. This image is shown as an example only. For product still in its shipping carton, the product identification information is found on the carton label. The catalog number is in the lower left in the CAT field and the manufacturing date code will be the first five characters of the serial number, located under the serial number bar code in the lower left corner. In the example shown to the left, the catalog number is T8311C and the serial number is T18031001, or date code T1803. The manufacturing date of this product is prior to the affected date code range of T1803 through T1908 and would not be affected by this anomaly. This image is shown as an example only. – Description – A potential anomaly exists with the Trusted T8311C Expander Interface. During a hot swap procedure, the module normally detects the release of the module latches indicating a pending module removal. If a second module has been installed, the system will pass control to the second module and shut down the module pending removal. On some Expander Interface modules, the release detection does not operate and the automatic hot swap does not occur. – Temporary Workarounds – No temporary workaround has been identified. Customers are advised to implement the corrective actions in the following section. PRODUCT NOTICE Page 3 of 5 expanding human possibility™ – Correction – Customers requesting repair or exchange should submit a request for a Return Material Authorization (RMA) by sending an email to returns@ra.rockwell.com with subject line “PN 2019-10-001 RMA Request”. An RMA will be returned by email with processing instructions. Rockwell Automation will accept requests for repair or exchange product for a period of 18 months from the initial publication of this Product Notice. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance. All returns should be over packed to prevent shipping damage during transit. Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document. If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect℠ support contracts should reference this Product Notice when calling. Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer. The most current version of this Product Notice is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1090459. Additional languages may also be available at the end of this article attached as downloadable PDF documents. If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Search Knowledgebase – Get Answers link. Sign in with your TechConnect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT NOTICE Page 4 of 5 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location by going to the Rockwell Automation Knowledgebase as https://rockwellautomation.custhelp.com. Mouse over Support and select Find Local Support, then enter your location information. If you have a TechConnect℠ support contract, please use the telephone number supplied to you with the contract. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062 PRODUCT NOTICE Page 5 of 5 expanding human possibility™ Appendix B Identifying Updated Product Product that has been factory updated can be identified by the product serial number or by a red dot to the right of the serial number on the product nameplate or carton label. If your product’s serial number is listed below or if your product’s nameplate or carton label has a red paint dot to the right of the serial number, your product has been updated for this anomaly and no action is required on your part. T18101002 T18111013 T18101003 T19011004 T18111002 T19051026 T18111003 T19051030 T18111004 T19051032 T18111005 T19051043 T18111008 T19051050 T18111011 T19051052 T18111012 Product updated prior to the use of the red paint dot may be identified by the serial number listed on the product’s nameplate or carton label. If the serial number of your T8311C is listed here, your product has been updated for this anomaly and no action is required. Product that has been factory updated for this anomaly may be identified by a red paint dot located to the right of the serial number on the product nameplate. If the nameplate or carton label of your T8311C contains a red paint dot as shown in the example image to the left, your product has been updated for this anomaly and no action is required.
1715 Redundant I/O and AADvance Termination Assembly Fuse Product Notice Posted on September 2, 2019 by Brandy McNeil Preliminary_PN_2019-09-002 Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT NOTICE Notice of Potential Product Concern Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns. 1715 Redundant I/O and AADvance Termination Assembly Fuse Reference: Preliminary 2019-09-002 Date: September 2019 This Preliminary Product Notice informs you of a potential anomaly that exists with the 1715 Redundant I/O and AADvance® analog and digital terminal assembly. On assemblies manufactured starting January 1, 2018, circuit fuses may be open out of the box. Open fuses should be replaced prior to use. Rockwell Automation is currently investigating this anomaly and will update this notification when additional information is available. PRODUCT NOTICE Page 2 of 8 expanding human possibility™ – Product Identification – The affected products are 1715 Redundant I/O and AADvance analog and digital termination assemblies manufactured starting January 1, 2018. Specific termination assembly catalog numbers are: 1715 Redundant I/O – 1715-TASIF16, 1715-TASIB16D, 1715-TADIF16, 1715-TADIB16D AADvance – T9801, T9802, T9803, T9831, T9832, T9833 For 1715 Redundant I/O termination assemblies, the product identification information may be found on the product nameplate. The catalog number will be in the “CAT.” Field. The manufacturing date will be at the bottom center of the nameplate and will be of the format YYYY/MM/DD where YYYY is the year, MM is the month code, and DD is the day of the month. In the example shown at the left, the catalog number is 1715-TASIF16 and the date code is YYYY/MM/DD. This product would be subject to this notification for product manufactured on or after date code 2018/01/01. For 1715 Redundant I/O product still in its original carton, the product identification information will be on the product carton label. The catalog number will be in the “CAT” field and the date of manufacture will be in the lower right corner above the “DIR/VER” field will be of the format YYYY/MM/DD where YYYY is the year, MM is the month code, and DD is the day of the month. In the example shown to the left, the catalog number is 1715-TASIF16 and the date of manufacture is 2015/04/30, or April 30, 2015. The catalog number matches the information in the Product Identification section above but the date of manufacture is prior to the affected manufacturing date range. This assembly is not subject to this notification and is shown as an example only. PRODUCT NOTICE Page 3 of 8 expanding human possibility™ For AADvance product, the product identification information is available on the terminal assembly nameplate and fuse cover label. The catalog number is on the fuse cover label in the lower right corner. The manufacturing date will be at the bottom center of the nameplate and will be of the format YYYY/MM/DD where YYYY is the year, MM is the month code, and DD is the day of the month. In the example shown to the left, the catalog number is T9801 and the manufacturing date is 2011/12/01, or December 1, 2011. The catalog number matches the Product Information section above but the date of manufacture is prior to the affected manufacturing date range. This assembly is not subject to this notification and is shown as an example only. For AADvance product still in its original carton, the product identification information will be on the product carton label. The catalog number will be in the “CAT” field and the date of manufacture will be on the right side under the dividing line and will be of the format YYYY/MM/DD where YYYY is the year, MM is the month code, and DD is the day of the month. In the example shown to the left, the catalog number is T9801 and the date of manufacture is 2018/11/26, or November 11, 2018. The catalog number and manufacturing date match the information in the Product Identification section. This assembly is subject to this notification. – Description – A potential anomaly exists with the 1715 Redundant I/O and AADvance analog and digital terminal assembly. On termination assemblies manufactured starting January 1, 2018, circuit fuses may be open out of the box. Open fuses should be replaced prior to use. PRODUCT NOTICE Page 4 of 8 expanding human possibility™ On some termination assemblies, up to half of the 50mA input circuit fuses may be in an open state from the factory. On digital termination assemblies, this will result in channel errors indicating an open wire status. On analog termination assemblies, this will result in channel errors indicating an under range condition. Customers receiving termination assemblies within the affected manufacturing date range are advised to test all channel circuits for open fuse conditions. If found, channel fuses must be replaced. Note – This anomaly does not affect fuses once they have been replaced. Customers with commissioned and running systems who experience open fuses are advised to verify circuit integrity prior to requesting replacement fuses. – Temporary Workarounds – No temporary workaround has been identified. – Correction – ARC FLASH HAZARD – In a hazardous location, make sure a circuit is de-energized before you remove or replace a fuse. If the circuit is energized it is possible to make an electrical arc and cause an explosion. Failure to follow the instruction can cause injury to persons. Where an open fuse condition has been identified, the fuse must be replaced. Rockwell Automation will make available at no charge T9901 Replacement Input Fuse 50mA (Pack of 20) kit to address fuses that are open as received from the factory. Each kit contains 20 replacement fuses. Contact your local Rockwell Automation Distributor, Sales Office, or other place of purchase to request replacement fuse kits. Reference this Product Notice PN 2019-09-002 when requesting replacement fuse kits. Refer to the AADvance Controller Troubleshooting and Maintenance Manual, publication ICSTT-RM406I, Replacing Channel Fuses / Replace an Input Fuse section for detailed instructions for fuse replacement. These instructions apply to both the 1715 Redundant I/O and AADvance versions of this assembly. A subset of these instructions is attached as Appendix B to this notification. Until further notice, Rockwell Automation will not accept requests for repair or replacement of potentially affected assemblies. When the results of current investigations have completed additional guidance will be provided. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance. Where you have identified affected product, contact your local Rockwell Automation Distributor, Sales Office, or other place of purchase to request fuse replacement kits. Reference this Product Notice. Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document. PRODUCT NOTICE Page 5 of 8 expanding human possibility™ If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect℠ support contracts should reference this Product Notice PN 2019-09-002 when calling. Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer. The most current version of this Product Notice is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1090258. Additional languages may also be available at the end of this article attached as downloadable PDF documents. If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Search Knowledgebase – Get Answers link. Sign in with your TechConnect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT NOTICE Page 6 of 8 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location by going to the Rockwell Automation Knowledgebase as https://rockwellautomation.custhelp.com. Mouse over Support and select Find Local Support, then enter your location information. If you have a TechConnect℠ support contract, please use the telephone number supplied to you with the contract. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062 PRODUCT NOTICE Page 7 of 8 expanding human possibility™ Appendix B Replace an Input Channel Fuse Refer to the AADvance Controller Troubleshooting and Maintenance Manual, publication ICSTT-RM406I, Replacing Channel Fuses / Replace and Input Fuse section for detailed instructions for fuse replacement. These instructions apply to both the 1715 Redundant I/O and AADvance versions of this assembly. ARC FLASH HAZARD – In a hazardous location, make sure a circuit is de-energized before you remove or replace a fuse. If the circuit is energized it is possible to make an electrical arc and cause an explosion. Failure to follow the instruction can cause injury to persons. Replace an Input Channel Fuse 1. Open the fuse cover. 2. Find the open fuse and remove it. Rockwell Automation recommends the use of catalog number T9908 fuse removal tool or equivalent long nose pliers. Pull the fuse slowly straight out to prevent damage to the fuse holder. PRODUCT NOTICE Page 8 of 8 expanding human possibility™ 3. Insert the new fuse. Push the fuse straight into the fuse holder to avoid damage. 4. Close the fuse cover.
PowerFlex 753 and 755 Frame 7 DC Common Bus Input Torque Miscalculation Posted on September 1, 2019 by Brandy McNeil PowerFlex 753 and 755 Frame 7 DC Common Bus Input Torque Miscalculation Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT NOTICE Notice of Potential Product Concern Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns. PowerFlex 753 and PowerFlex 755 Frame 7 DC Common Bus Input Torque Requirements Reference: 2019-09-001 Date: September 2019 This Product Notice informs you of a potential anomaly that exists with the PowerFlex 753 and PowerFlex 755 Frame 7 DC Common Bus Input. Connectors used to secure the DC flexible bus bar link may have been improperly torqued. This may lead to poor electrical connections and possible overheating of the connection and surrounding materials. – Product Identification – The affected products are PowerFlex 753 and PowerFlex 755 Frame 7 DC Common Bus Input, catalog numbers beginning with 20F14N, 20F14G, 20G14N, and 20G14G, manufactured between September 5, 2018, (date code 2018/09/05) and September 4, 2019 (date code 2019/09/04). The specific catalog numbers are: PowerFlex 753 PowerFlex 755 20F14NC302JN0NNNNN 20F14ND302AA0NNNNN 20G14NC302AN0NNNNN 20G14ND302AA0NNNNN 20F14NC367JN0NNNNN 20F14ND302AN0NNNNN 20G14NC367AN0NNNNN 20G14ND302AN0NNNNN 20F14NC456JN0NNNNN 20F14ND361AN0NNNNN 20G14NC367JN0NNNNN 20G14ND361AA0NNNNN 20F14ND415AN0NNNNN 20G14NC456AN0NNNNN 20G14ND361AN0NNNNN 20F14ND477AN0NNNNN 20G14NC456JN0NNNNN 20G14ND361JN0NNNNN 20G14ND415AA0NNNNN 20G14ND415AN0NNNNN 20G14ND477AN0NNNNN PRODUCT NOTICE Page 2 of 7 expanding human possibility™ For unopened product still in the original shipping carton, the product catalog number and date code may be found on the carton label. The catalog number will be in the CAT field and the date code in the lower right corner. In the example to the left, the catalog number is 20G14NC456JN0NNNNN and the date code is 2015/01/14, or January 14, 2015. This product is outside the affected date code range and is shown as an example only. The catalog number and manufacturing date may be found on the product nameplate, located on the right side of the product. The catalog number will be shown in the Cat No: field and the date code in the Mfg on field. In the example shown to the left, the catalog number is 20G14ND302AA0NNNNN and the date code is 2015/02/03, or February 3, 2015. This product is outside the affected date code range and is shown as an example only. PRODUCT NOTICE Page 3 of 7 expanding human possibility™ – Description – A potential anomaly exists with the PowerFlex 753 and PowerFlex 755 Frame 7 DC Common Bus Input. Connectors used to secure the DC flexible bus bar link may have been improperly torqued. The proper torque levels for these connections is 46 in-lbs. – Temporary Workarounds – No workaround has been identified. Affected product must be corrected as described in the Correction section of this document. – Correction – ATTENTION: Only persons skilled in the maintenance of industrial control and electrical equipment should attempt to perform the following remediation actions. Failure to follow industry standard safety procedures, including Lock-Out / Tag-Out (LOTO) and use of appropriate levels of personal protective equipment (PPE), may result in harm to personnel or loss of equipment. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing. Measure the DC bus voltage at the power terminal block by measuring between the +DC and -DC terminals (see Figure 95 and Figure 14 for location) or between the +DC and -DC test point sockets, if equipped. Also measure between the +DC terminal or test point and the chassis, and between the -DC terminal or test point and the chassis. The voltage must be zero for all three measurements. Correction requires tightening the affected connections to the proper torque level of 46 in-lbs. The required tools for this procedure are a flat blade screwdriver and a calibrated torque wrench set to 46 in-lbs and using an M8 socket. 1. Disconnect the PowerFlex 753 or PowerFlex 755 Drive from all power sources, following appropriate LOTO procedures. 2. Open the PowerFlex 753 or PowerFlex 755 Drive by loosening the four screws located in each corner of the cover panel with a standard flat blade screwdriver. PRODUCT NOTICE Page 4 of 7 expanding human possibility™ 3. With the cover removed, locate the DC common input bus in the bottom left corner of the drive unit. The DC flexible bus bar link connection is the left most connection as shown in the following images. PRODUCT NOTICE Page 5 of 7 expanding human possibility™ 4. Inspect the area around the DC Common Input Bus for signs of overheating, such as heat damage to the terminal block or bus bar insulation. If your PowerFlex 753 or PowerFlex 755 shows signs of overheating, return your drive for repair or replacement. In the example shown to the left, the left bus bar insulation is damaged and the terminal connection pads are discolored. If your product shows evidence of overheating such as shown here, return your drive for repair or replacement. If there is no evidence of overheating, continue to the next step to verify the torque. 5. Using a calibrated torque wrench set to 46 in-lbs and using an M8 socket, tighten the left DC flexible bus bar connection. Customers are advised to verify torque of all customer connections at this time. 6. When the torque of all connections has been verified, re-install the drive cover with the four cover screws. For future identification, customers are advised to place a small label with the text “PN 2019-09-001” on or near the nameplate as evidence that the correction action steps have been completed. Product that shows signs of overheating should be returned for repair or replacement. Contact your Rockwell Automation Distributor or other place of purchase to request warranty repair or replacement product. Reference this Product Notice PN 2019-09-001 when requesting repair or replacement product. For customers with unopened product, customers are advised to attach a copy of this notification to the PowerFlex 753 or PowerFlex 755 DC Common Bus Input product carton to ensure connections are properly torqued during installation. Rockwell Automation will accept requests for repair (where applicable) or replacement product for a period of 18 months from the initial publication of this Product Notice. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance. PRODUCT NOTICE Page 6 of 7 expanding human possibility™ If applicable, contact your local Rockwell Automation Distributor or Sales Office for replacement. Make sure to reference this Product Notice when requesting replacement product. All returns should be over packed to prevent shipping damage during transit. Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document. If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect℠ support contracts should reference this Product Notice PN 2019-09-001 when calling. Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer. The most current version of this Product Notice is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1090364. Additional languages may also be available at the end of this article attached as downloadable PDF documents. If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Search Knowledgebase – Get Answers link. Sign in with your TechConnect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT NOTICE Page 7 of 7 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location by going to the Rockwell Automation Knowledgebase as https://rockwellautomation.custhelp.com. Mouse over Support and select Find Local Support, then enter your location information. If you have a TechConnect℠ support contract, please use the telephone number supplied to you with the contract. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062
1608N MiniDySC and 1608P ProDySC Voltage Sag Correctors May Lose Primary Functionality Posted on August 4, 2019 by Brandy McNeil 1608N MiniDySC and 1608P ProDySC Voltage Sag Correctors May Lose Primary Functionality Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT NOTICE Notice of Potential Product Concern Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns. 1608N MiniDySC and 1608P ProDySC Voltage Sag Correctors May Lose Primary Functionality Reference: 2019-08-004 Date: August 2019 This Product Notice informs you of a potential anomaly that exists with the Bulletin 1608N MiniDySC® and 1608P ProDySC® Voltage Sag Correctors. Loss of an internal component may result in the product losing primary functionality, including sag correction and static bypass. PRODUCT NOTICE Page 2 of 6 expanding human possibility™ – Product Identification – The affected products are Bulletin 1608N MiniDySC and 1609P ProDySC Voltage Sag Correctors. Only specific units are affected. Affected units may be identified by the product serial number. Catalog Number Serial Number Catalog Number Serial Number Catalog Number Serial Number 1608N- 012A120V2S PM077535 1608N- 012A220V2S PM077356 1608N- 012A240V2S PM077345 PM077536 PM077396 PM077346 PM077559 PM077397 PM077347 PM077560 PM077398 PM077348 PM077614 PM077399 PM077349 PM077615 PM077400 PM077352 PM077616 PM077401 PM077353 PM077402 PM077354 1608N- 012A208V1S PM077817 PM077447 PM077355 PM077818 PM077448 PM077404 PM077819 PM077449 PM077405 PM077820 PM077450 PM077563 PM077821 PM077451 PM077564 PM077822 PM077452 PM077823 PM077453 1608N- 025A120V2S PM077444 PM077824 PM077454 PM077445 PM077825 PM077455 PM077446 PM077826 PM077456 PM077538 PM077827 PM077835 PM077539 PM077828 PM077540 PM077829 PM077541 PM077830 PM077542 PM077831 PM077568 PM077832 PM077569 PM077570 1608N- 025A208V1S PM077437 PM077438 PM077439 1608P- 025A415V4E PM077833 PRODUCT NOTICE Page 3 of 6 expanding human possibility™ The product identification information can be found on the product’s nameplate, located on the side of the device. The catalog number is in the CAT field and the serial number is in the SN field under the serial number bar code. In the example shown at the left, the catalog number is 1608N-012A240V2S and the serial number is PM078060. This information does not match the information in the Product Identification section of this document and is not subject to this notification. This image is shown as an example only. For product still in its packaging, the product identification information can be found on the carton label. The catalog number is in the CAT field and the serial number is in the SN field under the serial number bar code. In the example shown at the left, the catalog number is 1608N-050A120V2S and the serial number is PM077957. This information does not match the information in the Product Identification section of this document and is not subject to this notification. This image is shown as an example only. – Description – A component internal to the Dynamic Sag Corrector product may fail prematurely, resulting in loss of primary functionality, including sag correction and bypass functionality. This component is part of an internal circuit assembly and cannot be repaired in the field. – Temporary Workarounds – No workaround has been identified. Customers where the sag correction functionality is not system critical may bypass the sag corrector until a replacement can be installed. PRODUCT NOTICE Page 4 of 6 expanding human possibility™ – Correction – Correction requires replacement of the MiniDySC or ProDySC product. Contact your Rockwell Automation Distributor, Sales Office, or System Provider, or other place of purchase, and request replacement material. Make sure to reference this Product Notice PN 2019-08-004 when requesting replacement hardware. Repair or exchange is not available for this product. Unopened product should be returned in its original shipping carton with all factory seals intact. Rockwell Automation will accept requests for replacement product for a period of 18 months from the initial publication of this Product Notice. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance. If applicable, contact your local Rockwell Automation Distributor or Sales Office for replacement. Make sure to reference this Product Notice when requesting replacement product. All returns should be over packed to prevent shipping damage during transit. Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document. If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect℠ support contracts should reference this Product Notice when calling. Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer. The most current version of this Product Notice is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1089526. Additional languages may also be available at the end of this article attached as downloadable PDF documents. If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION PRODUCT NOTICE Page 5 of 6 expanding human possibility™ You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Search Knowledgebase – Get Answers link. Sign in with your TechConnect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT NOTICE Page 6 of 6 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location by going to the Rockwell Automation Knowledgebase as https://rockwellautomation.custhelp.com. Mouse over Support and select Find Local Support, then enter your location information. If you have a TechConnect℠ support contract, please use the telephone number supplied to you with the contract. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062
ISaGRAF Workbench and IEC1131 Trusted Toolset Workbench Program Execution May Not Match Designed Application Posted on August 2, 2019 by Brandy McNeil ISaGRAF Workbench and IEC1131 Trusted Toolset Workbench Program Execution May Not Match Designed Applications Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT SAFETY ADVISORY Notice of Potential Unsafe Condition Rockwell Automation issues a Product Safety Advisory when it identifies a product(s) anomaly that may potentially cause harm to personnel, capital equipment loss or environmental damage. Immediate action is required as identified below. ISaGRAF Workbench and IEC1131 Trusted Toolset Workbench Program Execution May Not Match Designed Application Reference: 2019-08-002 Date: August 2019 This Product Safety Advisory informs you of a potential anomaly that exists with the ISaGRAF® Workbench and IEC1131 Trusted® Toolset Workbench. Depending on the product versions, customers may experience behaviors that result in program execution different from the designed application. – Product Identification – The affected products are specific versions of ISaGRAF Workbench and IEC1131 Trusted Toolset. ISaGRAF Workbench 3, versions 3.x, catalog numbers 9527-I3W*. ISaGRAF Workbench 6, versions 6.3 through 6.5, catalog numbers 9527-I6ACP* and 9527-I6PRD*. Trusted Toolset all builds through 131, catalog numbers T8082U and T8082D. PRODUCT SAFETY ADVISORY Page 2 of 6 expanding human possibility™ For ISaGRAF 3 Workbench V3.x the version information will be found on the product About dialog. As shown in the example to the left, the About dialog is accessed from the Help menu. In this example, the version is 3.46. This product would be subject to this notification. For IEC1131 Trusted Toolset, the version information will be found on the product About dialog. As show in the example to the left, the About dialog is access from the Help menu. In this example, the version is 3.51 and the build is 136. This product is not within the affected build range and would not be subject to this notification. This image is provided as an example only. PRODUCT SAFETY ADVISORY Page 3 of 6 expanding human possibility™ For ISaGRAF 6 Workbench V6.x, the version information will be found on the product About dialog. As shown in the example to the left, the About dialog is accessed from the Help menu. In this example, the version information would appear where the arrow is pointing. This image is provided as an example only. – Description – A potential anomaly exists with the ISaGRAF Workbench and IEC1131 Trusted Toolset. Depending on the product versions, customers may experience behaviors that result in program execution different from the designed application. For ISaGRAF Workbench V3 and IEC1131 Trusted Toolset, program code may appear viewable, but the program does not execute. No warning message is provided. In addition, values viewed in function blocks may not be the same as the actual values when connected to a controller. For ISaGRAF Workbench V6.3 through V6.5, when used with CAM3 using controllers depending on version 3 of the product, the program will execute, but execution may not follow the expected function block order. Function blocks towards the bottom of the function block diagram may execute ahead of other blocks. – Temporary Workarounds – This anomaly affects larger programs. Customer may try to reduce the size of their programs by limiting the number of instructions and / or function blocks. All program changes should be verified to insure all program function blocks execute properly. PRODUCT SAFETY ADVISORY Page 4 of 6 expanding human possibility™ – Correction – Correction requires update to a newer product version. Following an update, the application must be opened in the corrected product version and downloaded to the controller. This may be done with an online update or a full download. For ISaGRAF Workbench users, the corrected version is V6.6 and later. V6.6 is expected to be released during the 3rd calendar quarter of 2019. For IEC1131 Trusted Toolset users, this anomaly is corrected in build 136 or later. Before using build 136, customers should refer to the information in Knowledgebase Article ID 942097. Rockwell Automation will also be releasing new programming software called SIS Workstation Software, where this anomaly is corrected. This software release is expected to be available during the 3rd calendar quarter of 2019. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Safety Advisory. Refer to the Product Identification and Description sections of this document for product identification assistance. Customers under support contract are automatically eligible for software updates. Customers not under a support contract should contact Rockwell Automation for further instructions. If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect contracts should reference this Product Safety Advisory 2019-08-002 when calling. The most current version of this Product Safety Advisory is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1089407. Additional languages may also be available at the end of this article attached as downloadable PDF documents. If this Product Safety Advisory does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected customers. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION PRODUCT SAFETY ADVISORY Page 5 of 6 expanding human possibility™ You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Visit the Technical Support Center link. Sign in with your Tech Connect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT SAFETY ADVISORY Page 6 of 6 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location on http://www.rockwellautomation.com/support/ by clicking Get Support Now, selecting your country, and clicking the Phone/OnSite Support tab. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062 If you have a TechConnect Contract, please use the telephone number supplied to you with the contract.
Studio 5000 Logix Designer V32 Function Block Errors When Used with 5380, 5480 and 5580 Logix Controllers Posted on August 1, 2019 by Brandy McNeil Studio 5000 Logix Designer V32 Function Block Errors When Used with 5380, 5480 and 5580 Logix Controllers Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT SAFETY ADVISORY Notice of Potential Unsafe Condition Rockwell Automation issues a Product Safety Advisory when it identifies a product(s) anomaly that may potentially cause harm to personnel, capital equipment loss or environmental damage. Immediate action is required as identified below. Studio 5000 Logix Designer V32 Function Block Functions When Used with 5380, 5480, and 5580 Logix Controllers Reference: 2019-08-001 Date: August 2019 This Product Safety Advisory informs you of a potential anomaly that exists with Studio 5000 Logix Designer® versions V32.00.00, V32.00.01, and V32.01.00. When used with 5380, 5480, and 5580 Logix controllers Function Block Functions may not execute properly following an online edit and subsequent upload / download of the controller application. PRODUCT SAFETY ADVISORY Page 2 of 5 expanding human possibility™ – Product Identification – The affected product is Studio 5000 Logix Designer, catalog numbers: Studio 5000 Logix Designer Catalog Numbers 9324-RLD000ENE 9324-RLD300ENE 9324-RLD700NXENE 9324-RLD000ENM 9324-RLD300ENM 9324-RLD700NXENM 9324-RLD000INTL 9324-RLD300INTL 9324-RLD700NXINT 9324-RLD000INTLM 9324-RLD300INTLM 9324-RLD700NXINTM 9324-RLD200ENE 9324-RLD300NXENE 9324-RLDFBDENE 9324-RLD200ENM 9324-RLD300NXENM 9324-RLDFBDENM 9324-RLD200INTL 9324-RLD300NXINT 9324-RLDMLPE 9324-RLD200INTLM 9324-RLD300NXINTM 9324-RLDMLPEM 9324-RLD250ENE 9324-RLD600ENE 9324-RLD250ENM 9324-RLD600ENM 9324-RLD250INTL 9324-RLD600INTL 9324-RLD250INTLM 9324-RLD600INTLM Affected versions are V32.00.00, V32.00.01, and V32.01.00. The product version is found on the Studio 5000 About dialog. In the example shown to the left, the version is 32.00.00. This product would be subject to this notification. This anomaly affects Function Block Functions when used with the following Logix controller families: 5580 ControlLogix® and GuardLogix® 5480 CompactLogix™ 5380 CompactLogix and Compact GuardLogix® Important – Logix controller hardware and product firmware is not affected by this anomaly. – Description – A potential anomaly exists with Studio 5000 Logix Designer® versions V32.00.00, V32.00.01, and V32.01.00. When used with 5380, 5480, and 5580 Logix controllers Function Block Functions may not execute properly. Important – Function Block Instructions are not affected by this anomaly. This anomaly only affects Function Block Functions. PRODUCT SAFETY ADVISORY Page 3 of 5 expanding human possibility™ Following an online edit of a routine that contains Function Block Functions, if the application is uploaded into Studio 5000 Logix Designer and downloaded back into the controller, internal data used by the Function Block Functions will be incorrect or corrupt. This will cause the Function Block Functions and the Function Block routine to execute incorrectly. – Temporary Workarounds – If an application contains Function Block Functions, and that application has been edited online and subsequently uploaded to Studio 5000 Logix Designer, an L5K export / import must be performed prior to download. Customers are advised to avoid the use of Function Block Functions and use Function Block Instructions until full corrective actions can be implemented. Function Block Instructions are not affected by this anomaly. – Correction – Correction requires upgrading Studio 5000 Logix Designer to version V33 or V32.02.00 or later. When available, corrected software may be downloaded and installed from the Rockwell Automation Product Compatibility and Download Center. A link has been provided at the end of the Rockwell Automation Knowledgebase Article ID 1088973 if you would like to receive an email notification when software correcting this anomaly is available for download. This article will also be updated when additional release information is available. Important – Logix controller hardware is not affected and may not be returned on this notification. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Safety Advisory. Refer to the Product Identification and Description sections of this document for product identification assistance. Until software correcting this anomaly can be downloaded and installed, follow the guidance in the Temporary Workaround section of this document. Customers under support contract are automatically eligible for software updates. Customers not under a support contract should contact Rockwell Automation for further instructions. If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect contracts should reference this Product Safety Advisory 2019-08-001 when calling. Customers with TechConnect contracts may be able to chat online with support representatives. Reference this Product Safety Advisory when connected to a support engineer. The most current version of this Product Safety Advisory is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1088973. Additional languages may also be available at the end of this article attached as downloadable PDF documents. PRODUCT SAFETY ADVISORY Page 4 of 5 expanding human possibility™ If this Product Safety Advisory does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Visit the Technical Support Center link. Sign in with your Tech Connect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT SAFETY ADVISORY Page 5 of 5 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location on http://www.rockwellautomation.com/support/ by clicking Get Support Now, selecting your country, and clicking the Phone/OnSite Support tab. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062 If you have a TechConnect Contract, please use the telephone number supplied to you with the contract.
Allen-Bradley 1715-AENTR, AADvance T9110 and T9120 May Not Detect Loss of Power Supply Posted on July 2, 2019 by Brandy McNeil 1715-AENTR, AADvance T9110 and T9120 May Not Detect Loss of Power Supply Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 productsafety@ra.rockwell.com expanding human possibility™ PRODUCT NOTICE Notice of Potential Product Concern Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns. Allen-Bradley 1715-AENTR and AADvance T9110 and T9120 May Not Detect Loss of Power Supply Reference: 2019-07-002 Date: July 2019 This Product Notice informs you of a potential anomaly that exists with the Allen-Bradley® 1715-AENTR Ethernet/IP Adaptor Module, the AADvance® T9110 Processor Module, and the AADvance T9120 Processor Eurocard. When used with redundant power supplies, the affected module may not detect and report the loss of a single supply. If the redundant supply is subsequently lost, the system will lose all power and shut down without system notification. PRODUCT NOTICE Page 2 of 18 expanding human possibility™ – Product Identification – The potentially affected products are the Allen-Bradley 1715-AENTR Ethernet/IP Adapter, the AADvance T9110 Processor Module, and the AADvance T9120 Eurocard Processor. Allen-Bradley 1715-AENTR Ethernet/IP Adapter manufactured through March 2019. AADvance T9110 Processor Module manufactured through March 2019. AADvance T9120 Processor Eurocard manufactured through April 2019. For installed 1715-AENTR product, the product identification information may be found on the product nameplate located on the right side of the module. The catalog number will be in the CAT. NO. field and the date of manufacture will be in the lower right corner in the format of YYYY/MM/DD, where YYYY is the year, MM is the month code, and DD is the day of the month. In the example shown at the left, the catalog number is 1715-AENTR and the date of manufacture is 2015/06/15, or June 15, 2015. This module would be subject to this notification. For new 1715-AENTR product still within its carton, the product identification information may be found on the carton label. The catalog number will be in the CAT field and the date of manufacture will be on the right side in the format of YYYY/MM/DD, where YYYY is the year, MM is the month code, and DD is the day of the month. In the example shown at the left, the catalog number is 1715-AENTR and the date of manufacture is 2015/08/10, or August 10, 2015. This module would be subject to this notification. PRODUCT NOTICE Page 3 of 18 expanding human possibility™ For installed T9110 product, the product identification information may be found on the product nameplate, located on the right side of the product. The catalog number will be in the upper right corner and the date of manufacture will be the first four numeric digits in the serial number, located under the serial number bar code and will be of the format YYMM where YY is the year code and MM is the month code. In the example shown to the left, the catalog number is T9110 and the serial number is 1611911073007, where the date code 1611, or November 2016. This product would be subject to this notification. For new T9110 product still within its carton, the product identification information may be found on the carton label. The catalog number will be in the CAT field and the date of manufacture will be on the right side in the format of YYYY/MM/DD, where YYYY is the year, MM is the month code and DD is the day of the month. In the example shown to the left, the catalog number is T9110 and the manufacturing date is 2015/03/11, or March 11, 2015. This module would be subject to this notification. For installed T9120 Eurocard product, the product identification information may be found on the product nameplate, located on the Eurocard connector. The catalog number will be in the top left corner and the date of manufacture will be the first four numeric digits of the serial number, located in the bottom right corner and of the format YYMM, where YY is the year code and MM is the month code. In the example shown to the left, the catalog number is 9120, or T9210, and the serial number is S1611912010034, where the date code is 1611, or November, 2016. This product would be subject to this notification. 16119110730077 PRODUCT NOTICE Page 4 of 18 expanding human possibility™ For unopened T9120 product, the product identification information may be found on the carton label. The catalog number will be in the CAT field and the date of manufacture will be on the right side in the format of YYYY/MM/DD, where YYYY is the year, MM is the month code and MM is the day of the month. In the example shown to the left, the catalog number is T9120 and the date of manufacture is 2015/09/28, or September 28, 2015. This product would be subject to this notification. The catalog number and manufacturing date of these modules may also be obtained electronically using the Rockwell Automation AADvance and 1715 Diagnostic Collection Tool. Use of the tool is described in Rockwell Automation Knowledgebase Article ID 68174. The electronic date code will be shown in the serial number string and is of the format is YYMM, where YY is the year code and MM is the month code. In the example collection tool data file output shown above, the serial number of AADvance T9110 module in the A slot is 84-1407-9110-5-00091. The date code for this module is 1407, or July 2014. This module would be subject to this notification. – Description – A potential anomaly exists with the Allen-Bradley® 1715-AENTR Ethernet/IP Adaptor Module, the AADvance® T9110 Processor Module, and the AADvance T9120 Processor Eurocard. When used with redundant power supplies, the affected module may not detect and report the loss of a single supply. If the redundant supply is subsequently lost, the control system will lose all power and shut down without system notification. Internal to the potentially affected modules are blocking diodes that prevent power from one power supply affecting the detection circuitry for the other power supply. When a single supply becomes non-operational, the detection circuitry signals the system of the loss resulting in an LED indication on the module’s faceplate and the generation of a fault alarm. The system will continue to operate on the remaining supply. On a small percentage of modules, the blocking diodes may allow power from the remaining operational power supply to affect the detection circuitry for the non-operational power supply. This will prevent detection circuitry for the non-operational supply from signaling a loss supply condition to the system. PRODUCT NOTICE Page 5 of 18 expanding human possibility™ – Temporary Workarounds – No temporary workaround has been identified. Customers are advised to check for this condition and, if determined the module or card is affected, take appropriate corrective actions as described in the Correction section of this document. – Correction – ATTENTION: Only persons skilled in the maintenance of industrial control and electrical equipment should attempt to perform the following test and remediation actions. Failure to follow industry standard safety procedures, including Lock-Out / Tag-Out (LOTO) and use of appropriate levels of personal protective equipment (PPE), may result in harm to personnel or loss of equipment. Make sure you read and understand all warnings as provided in the product installation and service documentation. Important – Prior to requesting module repair or replacement, customers must perform a power loss test to determine if the module or card is affected by this anomaly. Test procedures specific to module type are included in Appendix B of this notification. If testing determines your module is not affected, no action is required. Customers requesting repair should submit a request for a Return Material Authorization (RMA) by sending an email to returns@ra.rockwell.com with subject line “PN 2019-07-002 RMA Request”. An RMA will be returned by email with processing instructions. Customers requesting replacement or exchange product should contact their Rockwell Automation System Integrator, Distributor, or Sales Office, or other place of purchase. Make sure to reference this Product Notice PN 2019-07-002 when requesting replacement product. Important – Customers may expect extended delivery times for repairs, exchange, or replacement product while inventory levels are replenished. Rockwell Automation will accept requests for repair (where applicable) or replacement product for a period of 18 months from the initial publication of this Product Notice. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance. If applicable, contact your local Rockwell Automation Distributor or Sales Office for replacement. Make sure to reference this Product Notice when requesting replacement product. All returns should be over packed to prevent shipping damage during transit. Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document. PRODUCT NOTICE Page 6 of 18 expanding human possibility™ If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect℠ support contracts should reference this Product Notice when calling. Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer. The most current version of this Product Notice is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 1087883. Additional languages may also be available at the end of this article attached as downloadable PDF documents. If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Search Knowledgebase – Get Answers link. Sign in with your TechConnect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. Trademarks not belonging to Rockwell Automation are property of their respective companies. PRODUCT NOTICE Page 7 of 18 expanding human possibility™ Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location by going to the Rockwell Automation Knowledgebase as https://rockwellautomation.custhelp.com. Mouse over Support and select Find Local Support, then enter your location information. If you have a TechConnect℠ support contract, please use the telephone number supplied to you with the contract. Region / Country Phone Number ( ) International Code Region / Country Phone Number ( ) International Code Asia/Pacific Europe Australia 1 800 762 593 Austria (49) 211 41553 664 China 400 620 6620 Belgium (32) 2 716 8411 Hong Kong +852 2887 4666 Czech Republic (420) 28401 5911 India 1 800 2000 121 Denmark (45) 43 466 006 Japan 03 3206 2785 Finland (358) 958 447 419 Korea (82) 2 2188 4400 France (33) 825303132 Malaysia 1 800 80 4851 Germany (49) 211 41553 664 New Zealand 0800 27 27 25 Hungary (420) 28401 5911 Taiwan 080 902 0908 Ireland (44) 01908 635245 Thailand (66) 2936 1500 Italy (Brescia, Milano e Padova) (39) 199 11 99 00 Caribbean Italy (Bologna,Firenze,Napoli, Roma e Torino) (39) 199 11 99 22 All Countries (English) (1) 440 646 3223 Morocco (33) 825303132 All Countries (Español) (1) 440 646 3650 Netherlands (31) 10 266 55 80 Central America Poland (48) 22 32 60 707 Argentina 800.666.0320 Portugal (1) 440 646 3223 Belize (1) 440 646 3650 Slovakia (420) 284015911 Bolivia (54) 800 10 0632 Spain (34) 902 30 93 30 Brazil (55) 11 5189 9500 Sweden (46) 46 19 93 91 Chile 800.53.0012 Switzerland (German) (41) 0844 84 84 11 Colombia 01.800.700.2107 Switzerland (French) (41) 0844 84 84 12 Costa Rica 0800.013.1215 Switzerland (Italian) (41) 0844 84 84 13 Ecuador 58.212.949.0611 United Kingdom (44) 01908 635245 El Salvador (52) 55 5246 2010 North America Guatemala 1.800.288.0108 Canada (1) 440-646-3223 Honduras (52) 55 5246 2010 United States (1) 440-646-3223 Mexico 001.888.365.8677 Nicaragua (52) 55 5246 2010 Panama 001.800.203.3475 Paraguay (54) 11 5554 4000 Peru 0800.535.36 Suriname (1) 440 646 3650 Uruguay (54) 11 5554 4000 Venezuela 800.1.00.3062 PRODUCT NOTICE Page 8 of 18 expanding human possibility™ Appendix B Power Loss Detection Test Procedure Prior to requesting repair or replacement material, product identified as included in Product Notice 2019-07-002 must be tested to verify anomalous operation. The procedures on the following pages are specific to module type. ATTENTION: Only persons skilled in the maintenance of industrial control and electrical equipment should attempt to perform the following test and remediation actions. Failure to follow industry standard safety procedures, including Lock-Out / Tag-Out (LOTO) and use of appropriate levels of personal protective equipment (PPE), may result in harm to personnel or loss of equipment. Make sure you read and understand all warnings as provided in the product installation and service documentation. PRODUCT NOTICE Page 9 of 18 expanding human possibility™ AADVANCE T9110 PROCESSOR MODULE TEST PROCEDURE Equipment required: Terminal screwdriver Digital Voltmeter (DVM) Online access (read only) to view diagnostic status, using the AADvance Workbench Check Procedure: 1. Verify that the system is healthy (see healthy power supply indication). 2. Verify that all power supply units/sources are healthy and all circuit breakers/fuses are healthy (application dependent). 3. Turn off power feed 1 (by removing the PWR-1 connector) 4. Verify that the System Healthy LED turns Red and that the ‘Processor Module X 24v1 Power Feed Healthy’ status = FALSE (See Power Feed 1 UnHealthy indication). 5. Verify that the voltage between the 0v and +24Vdc pins on the T9100 Processor Base (not the connector itself) is <2Vdc. 6. Replace the PWR-1 connector and press the ‘Fault Reset’ button on any of the installed Processor Modules. 7. Verify that the system is healthy (see healthy power supply indication). 8. Turn off power feed 2 (by removing the PWR-2 connector) 9. Verify that the System Healthy LED turns Red and that the ‘Processor Module X 24v2 Power Feed Healthy’ status = FALSE (See Power Feed 2 UnHealthy indication). 10. Verify that the voltage between the 0v and +24Vdc pins on the T9100 Processor Base (not the connector itself) is <2Vdc. 11. Replace the PWR-2 connector and press the ‘Fault Reset’ button on any of the installed Processor Modules. 12. Verify that the system is healthy (see healthy power supply indication). 13. Refer to results table to determine what action is required. PRODUCT NOTICE Page 10 of 18 expanding human possibility™ Results Table Test Step PWR-1 Removed PWR-2 Removed Module A B C A B C Processor Module X 24vN Power Feed Healthy’ status = FALSE AND Connector voltage on T9100 Base 2Vdc RMA Required RMA Required RMA Required RMA Required RMA Required RMA Required Healthy Power Supply indication – Dual Processor Configuration Module LED Indication PRODUCT NOTICE Page 11 of 18 expanding human possibility™ Online status when using AADvance Workbench 1.x Online status when using AADvance Workbench 2.x PRODUCT NOTICE Page 12 of 18 expanding human possibility™ Power Feed 1 UnHealthy indication – Dual Processor Configuration Module LED Indication Online status when using AADvance Workbench 1.x PRODUCT NOTICE Page 13 of 18 expanding human possibility™ Online status when using AADvance Workbench 2.x Power Feed 2 UnHealthy indication – Dual Processor Configuration Module LED Indication PRODUCT NOTICE Page 14 of 18 expanding human possibility™ Online status when using AADvance Workbench 1.x Online status when using AADvance Workbench 2.x PRODUCT NOTICE Page 15 of 18 expanding human possibility™ ALLEN-BRADLEY 1715-AENTR MODULE TEST PROCEDURE Equipment required: 1) Terminal screwdriver 2) Digital Voltmeter (DVM) 3) Access to 1715-AENTR adapter tag information (Logix Designer, FactoryTalk Live Data Test Client, etc.) Check Procedure: 1) Verify that the system is healthy (Module Status and Rack Status solid green). 2) Verify that all power supply units/sources are healthy and all circuit breakers/fuses are healthy (application dependent). 3) Remove the PWR-1 connector (removes power from PWR- 1). 4) Verify that the Rack Status LED turns red and that the tag :S.Power1Fault = 1. 5) Verify that the voltage between the common and +24V DC pins on the 1715-A2A Base (not the connector itself) is less than 2V DC. 6) Replace the PWR-1 connector and press the Reset button on either of the installed 1715-AENTR modules. 7) Verify that the system is healthy (Module Status and Rack Status solid green). 8) Remove the PWR-2 connector (removes power from PWR-2). 9) Verify that the Rack Status LED turns Red and that the tag :S.Power2Fault = 1. 10) Verify that the voltage between the common and +24V DC pins on the 1715-A2A Base (not the connector itself) is less than 2V DC. 11) Replace the PWR-2 connector and press the Reset button on either of the installed 1715-AENTR modules. 12) Verify that the system is healthy (see healthy power supply indication). 13) Refer to results table to determine what action is required. Results Table Test Step PWR-1 Removed PWR-2 Removed :S.PowerXFault = 1 AND Connector voltage 1715-A2A base less than 2V DC No Action Required No Action Required :S.PowerXFault = 0 RMA Required RMA Required Connector voltage on 1715-A2A base greater than 2V DC RMA Required RMA Required PRODUCT NOTICE Page 16 of 18 expanding human possibility™ Healthy Power Supply Indication Module LED Indication Tag Values Using Logix Designer PRODUCT NOTICE Page 17 of 18 expanding human possibility™ PWR-1 UnHealthy Indication Module LED Indication Tag Values Using Logix Designer PRODUCT NOTICE Page 18 of 18 expanding human possibility™ PWR-2 UnHealthy Indication Module LED Indication Tag Values Using Logix Designer